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Tre899k valve clearances

1979 Views 17 Replies 7 Participants Last post by  Gustav Gog
Tre899k Valve clearances do they tend to go tighter or slacker with use?
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It depends on the spring force.
If your engine can spin out to 11,500, like the Tornado, the spring force is 1000 N, and that is enough to dent the shims. If the shims develop dents from the valve stems, then the gaps will grow. If you set the gaps tight, they will grow into spec and work harden as they do, slowing the rate of dent depth to virtually nothing over 5000 km
If, like the 1130 Trek/TNT, the engine is redlined at ~10,000, the valve springs will be a deal weaker and the shims won't dent. Then you simply have wear on the seats to deal with, in which case the gaps will diminish

The other, more worrying issue, is if the exhaust gaps increase, it could be due to buildup on the valve stem that limits its ability to close. You then get carbon buildup on the seats which tend to leak after a while, and eventually a piece of carbon breaks off and you have no compression. This is generally caused by oil additives, and the solution is to use a fully synthetic oil (as recommended) which has few additives.
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Thanks Errol
are the clearances the same as the 1130 I cannot seem to find any workshop manuals for the 899?
I think Lawrence White will send you the 899 workshop manual if you PM a request.
Thanks Errol
are the clearances the same as the 1130 I cannot seem to find any workshop manuals for the 899?
I don't have the 899 manual, although you probably wouldn't be far wrong if you used the Tornado gaps.
Maybe Lawrence has a manual. Send him a PM.
Either that, or email Alex at Maniac Motors. He'll know what they are
No Laurence hasn’t got one. I even emailed benelli qj but not had a response yet. Did they even make a manual?
Shim sources anyone know where to get them. Bennett’s are asking £7.50 each and that’s probably plus vat. Looking through past posts there were mentions of Alfa Romeo or VW-Audi any model numbers. Sorry to be asking so many questions lately.
I may of seen a post stating 8mm in diameter. Don't quote though .
You can buy kits with a massive selection for about £30
I may of seen a post stating 8mm in diameter. Don't quote though .
You can buy kits with a massive selection for about £30
Hi Rick Where did you see those?
i think my Benelli is the only one that the gaps have tightened up, I need 7 shims
Hi Glynn .
On Amazon UK.. just type valve shims ( not being funny honest ) 🙂.
I guess best thing to do is get yours appart to measure diameter and thickness then order some
hi Rick can’t see any 8mm ones or has anyone successfully use 7.48mm ones
They are 8mm diameter shims, unfortunately not a common size and the Alfa Romeo valve shims are dish shaped to locate on top of the valve stem, so not suitable. I searched for a while and didn't come up with any compatible parts, so bought a set of 9.48mm shims (very common, most Japanese bikes use them) and ground down the outside diameter on my lathe. Errol gets his shim from Precision shims in Australia, if you don't need them urgently it might be worth getting a price from them.
has anyone successfully use 7.48mm ones
Absolutely NO.
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You can get them machined down at a good engineering shop .I know that they are hardened but I have had it done for bikes and cars and never had a problem .
For info Bennett’s say they are the same clearances as the 1130. And they never made a manual for the tre899k

0.25-0.30mm inlet
0.30-0.35mm exhaust
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Hi. I’m a newbie on here. I read with interest about the different valve shim diameters. Engenia says that using a 7.48mm instead of an 8mm is a no no. Out of interest what would happen if this substitution is made?
Asking for a friend.:)
Precision Shims have the correct size, and are the only manufacturer to my knowledge that have the 'D2' material that is hard enough to resist valve stem indentation in the Tornado.
Using an undersized shim would allow it to move in the valve cap recess, wearing it irregularly. It is too easy to procure & install the correct shim, so why install an incorrect one?
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In truth I’m trying to find out the valve shim diameter for my recently purchased 12 year old TNT 899s. Clear and concise info on this beast appears to be as rare as rocking horse sh*t! Every time I do a google search for info it’s like being dropped slap bang in the middle of a Poirot plot.
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